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PP Vegetable & Fruit Corrugated Box Manufacturer
Zhejiang Zhapu Plastic Co., Ltd. is a specialized PP Vegetable & Fruit Corrugated Box manufacturer and supplier based in China. Since 2009, we have focused on producing reusable, food-safe polypropylene (PP) corrugated boxes designed for the demanding conditions of fresh produce handling, cold storage, and export logistics. Our range covers foldable printed crates, ventilated turnover boxes, open-top stackable packing boxes, and moisture-proof printed containers, all engineered to replace single-use cardboard with durable, hygienic, and recyclable alternatives.
With a 13,333 m² factory, 9 extrusion lines, and advanced die-cutting and water-based printing equipment, we deliver custom solutions that meet the structural, airflow, and branding requirements of farms, wholesale markets, supermarket chains, and cold-chain operators worldwide.
Our Produce Box Range
We supply several box styles, each tailored to a specific stage of the produce supply chain. The table below summarizes our main configurations and their typical applications.
| Box Type | Key Features | Best For |
|---|---|---|
| Foldable Printed PP Corrugated Box | Collapsible, custom printing, 2–6 mm thickness | Retail-ready packaging, branded export crates |
| Foldable PP Turnover Box with Ventilation Holes | Ventilated, foldable, reinforced edges | Cold chain logistics, high-humidity storage |
| Open Top Stackable Fruit Packing Box | Open top, interlocking stack, ergonomic handles | Farm harvesting, wholesale distribution, display |
| Moistureproof Custom Printed Fruit Turnover Box | Waterproof, custom graphics, durable | Supermarket supply chains, repeated use cycles |
Why PP Corrugated for Produce?
Fresh fruits and vegetables generate moisture, require airflow, and are easily bruised. Standard cardboard loses strength when wet and cannot survive multiple trips. Our PP corrugated boxes are made from food-safe polypropylene that is naturally resistant to moisture, mold, and bacteria. The twin-wall structure provides cushioning and compression strength, while remaining lightweight for handling.
- Waterproof & Moisture-Resistant: No softening or collapse in cold storage or humid transport.
- Reusable & Recyclable: A single box can replace dozens of cardboard cartons, reducing packaging waste and long-term cost.
- Ventilation Options: Custom hole patterns prevent condensation and maintain freshness.
- Foldable Designs: Collapse flat when empty, saving up to 70% space on return trips.
Engineering and Customization
Every box starts with your produce type, weight, and handling environment. We configure the following parameters to match your operation:
- Sheet Thickness: 2–12 mm, selected based on load weight and stacking height.
- Dimensions: Custom sizes to fit pallet standards or specific crate volumes.
- Ventilation: Hole size, pattern, and placement to balance airflow with structural integrity.
- Edge Treatment: Heat-sealed or ultrasonic-welded edges to prevent scratching and extend life.
- Accessories: Handles, lids, card slots, or label holders for operational efficiency.
Our in-house printing capabilities include water-based ink machines that produce vibrant, food-safe graphics without harmful solvents. We can print your logo, barcode, or product information directly onto the box, enhancing brand visibility at retail.
Quality Assurance and Compliance
We maintain strict quality control from raw material intake to final shipment. Our products have passed SGS testing, and our factory holds ISO 9001, ISO 14001, and ISO 45001 certifications. We also have GRS certification for recycled content, supporting sustainability goals. For food contact, our PP material is non-toxic and odorless, meeting international safety standards.
Each production batch is inspected for dimensional accuracy, print quality, and structural integrity. We can provide test reports and certificates upon request to support your compliance documentation.
Integration and Support
Our boxes are designed for seamless integration into your existing packing lines. Whether you need manual assembly or automated setup, we provide clear specifications for dimensions and stacking strength. We also offer guidance on palletization and cold-chain handling to maximize efficiency.
For large-volume projects, our factory in Zhejiang ensures timely production and delivery. We export to over 50 countries, with experience in international shipping and documentation.
Information We Use to Configure Your Solution
To prepare an accurate proposal, please provide the following details:
- Produce type and average weight per box
- Required internal dimensions and stacking height
- Expected number of reuse cycles and washing method
- Temperature and humidity conditions during storage/transport
- Printing requirements (logo, colors, barcode)
- Annual volume and delivery schedule
With this information, we can recommend the optimal box style, thickness, and features to ensure performance and cost-effectiveness.
Frequently Asked Questions
Are these boxes safe for direct food contact?
Yes, our PP corrugated boxes are made from food-grade polypropylene, which is non-toxic and odorless. They are suitable for direct contact with fruits and vegetables.
Can I get custom sizes and printing?
Absolutely. We offer full customization of dimensions, thickness, ventilation patterns, and printing. Send us your specifications, and we will produce a sample for approval.
How many times can these boxes be reused?
Depending on handling and washing, our boxes can typically be reused 50–100 times or more, offering a lifespan 4–10 times longer than cardboard.
Do you provide samples before bulk order?
Yes, we can produce pre-production samples for your evaluation. Sample costs are often deducted from the final order.
What is the minimum order quantity?
MOQ varies by product and customization level. Contact us with your requirements, and we will provide a specific quote.
Related Products and Categories
Our portfolio also includes NEXT：Foldable Printed PP Corrugated Box for Vegetable & Fruit, NEXT：Foldable PP Corrugated Plastic Turnover Box with Ventilation Holes, Wholesale Open Top Stackable Plastic Corrugated Fruit Packing Box Company for applications with different operating ranges, interfaces or integration requirements.
