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PP Corrugated Plastic Box Manufacturer & Supplier
Zhejiang Zhapu Plastic Co., Ltd. is a specialized PP Corrugated Plastic Box manufacturer and supplier based in China. Since 2009, we have focused on the R&D and production of polypropylene hollow board packaging, offering a comprehensive range of reusable boxes, totes, mailers, and custom containers for industrial, logistics, and retail applications.
Our factory in Zhejiang Province operates 9 advanced extrusion lines and a full suite of die-cutting, box nailing, and printing equipment. This vertical integration allows us to control quality from raw material to finished box, supporting OEM and ODM projects with consistent lead times and cost efficiency.
Explore our related product lines: Corrugated Plastic Sheet and Corrugated Plastic Box.
Our PP Corrugated Plastic Box Range
We supply a broad selection of PP corrugated boxes, each engineered for specific handling and transport conditions. The table below outlines our main product types and their typical applications.
| Product Type | Key Features | Typical Applications |
|---|---|---|
| Foldable Turnover Boxes | Velcro or flip-lid closures, collapsible for storage | Automotive parts, warehouse picking, in-plant logistics |
| Stackable Storage Bins | Rigid walls, stackable design, optional hand holes | Retail storage, e-commerce fulfillment, inventory management |
| Mailer Boxes | Lightweight, waterproof, printable surfaces | E-commerce shipping, subscription boxes, document delivery |
| Tote Boxes with Handles | Integrated handles, nesting capability | Retail carry-out, laundry, agriculture harvest |
| Boxes with Dividers | Customizable internal partitions | Electronics components, fragile items, bottle transport |
For specialized needs, we also produce Corrugated Plastic Mailer Box, Corrugated Plastic Nesting Tote Box, and other configurations.
Material and Performance Characteristics
Our boxes are manufactured from virgin polypropylene copolymer, offering a balance of stiffness and impact resistance. The twin-wall hollow structure provides high strength-to-weight ratio, making them easy to handle and cost-effective to transport.
- Lightweight: Density of PP is 0.89–0.92 g/cm³, reducing shipping weight compared to wood or metal.
- Waterproof & Chemical Resistant: PP does not absorb moisture and resists most acids, alkalis, and solvents.
- Temperature Range: Suitable for use from -30°C to 140°C, with good performance in cold chain and warm environments.
- Reusable & Recyclable: Can be reused 50–100+ times and is 100% recyclable, supporting circular economy goals.
We offer standard, anti-static, conductive, and flame-retardant grades to meet specific industry requirements.
Customization and Engineering Support
Every project starts with understanding your product dimensions, weight, stacking load, and handling environment. Our engineering team works with you to define the optimal box design, including wall thickness, closure type, and printing.
We can customize:
- Thickness from 2.0 mm to 12.0 mm
- Width up to 2200 mm (sheet) and any length
- Colors, logos, and barcode printing using water-based inks
- Closures: velcro, flip lid, tuck top, or aluminum trim
- Hand holes, dividers, and other accessories
Our in-house die-cutting and printing capabilities allow rapid prototyping and production. We also provide structural testing to ensure your boxes meet stacking and transit requirements.
Quality Assurance and Compliance
We maintain a comprehensive quality management system certified to ISO 9001. All products undergo SGS testing for safety and performance. Our factory also holds environmental and occupational health certifications, reflecting our commitment to sustainable manufacturing.
For each order, we provide:
- Material certificates and test reports
- Dimensional inspection reports
- Pre-shipment sampling and photos
Information We Use to Configure Your Solution
To prepare an accurate quotation and sample, please provide the following details:
- Internal dimensions (L×W×H) and required wall thickness
- Maximum load weight and stacking height
- Closure type (velcro, flip lid, etc.) and any accessories
- Printing requirements (colors, artwork files)
- Estimated annual quantity and delivery schedule
- Special conditions (e.g., anti-static, food contact)
With this information, we can recommend the most cost-effective design and provide a detailed proposal.
Frequently Asked Questions
What is the minimum order quantity for custom PP boxes?
MOQ depends on the box size and complexity. For standard designs, MOQ is typically 500 pieces. For custom printed boxes, we may require 1000 pieces to optimize production efficiency. Contact us for specific requirements.
Can you produce boxes with anti-static properties?
Yes, we offer anti-static and conductive PP grades suitable for electronics packaging. These are manufactured with special additives and tested for surface resistance.
Do you provide samples before bulk production?
Yes, we can provide samples from our existing range or produce a prototype for custom designs. Sample lead time is typically 5–7 days after design approval.
What printing options are available?
We use water-based inks for flexographic printing, which is eco-friendly and provides good adhesion. We can print logos, text, and simple graphics in up to 4 colors.
How do you ensure boxes meet food safety standards?
Our PP material is food-grade and we can provide FDA or EU compliance documentation upon request. We also use food-safe inks and maintain clean production areas.
